50Hertz and TenneT Accelerate Cable Pulling on 540 km SuedOstLink 525 kV HVDC Underground Transmission Route

Transmission system operators 50Hertz and TenneT have initiated coordinated heavy cable plowing and horizontal directional drilling (HDD) along parallel tren...

Transmission system operators 50Hertz and TenneT have initiated coordinated heavy cable plowing and horizontal directional drilling (HDD) along parallel trenches for the 540 km SuedOstLink project, pulling extruded 525 kV DC underground cables with optical thermal monitoring between Wolmirstedt and Landshut to transmit 4 GW of renewable power to southern Germany.

Continuous Underground Cable Laying Across Four Federal States

With all statutory planning approvals secured from the Federal Network Agency (Bundesnetzagentur), construction across the 540 km corridor traversing Saxony-Anhalt, Thuringia, Saxony, and Bavaria has entered its most intensive phase. SuedOstLink (Vorhaben 5 and 5a) utilizes dual bipole systems capable of transferring 4 GW at ±525 kV direct current.

Crews are employing specialized cable-plowing rigs capable of cutting narrow subsoil trenches, embedding thermal bedding sand, and spooling two 525 kV copper conductor cables alongside fiber-optic DTS conduits in a single continuous pass, minimizing topsoil disruption for agricultural landowners.

Overcoming Complex Terrain via Horizontal Directional Drilling (HDD)

To cross sensitive highways, railway trunks, and natural river ecosystems like the Saale and Danube, civil engineering teams executed over 120 trenchless HDD crossings, pulling heavy protective polyethylene conduits through boreholes drilled up to 30 meters beneath the surface.

The extruded 525 kV cross-linked polyethylene (XLPE) cables, supplied by NKT and Prysmian, feature cross-sections up to 2,500 mm² engineered to operate under continuous 90°C thermal loads with zero dielectric degradation.

Synchronization with Wolmirstedt and Isar Converter Stations

Underground cable jointing and sectional sheath bonding are progressing in lockstep with the installation of 525 kV converter transformers at the northern (Wolmirstedt) and southern (Isar) converter hubs.

Commissioning tests will commence in late 2026, leading to full commercial operation in 2027 and bridging Germany’s north-to-south renewable transmission divide.